Plasma Processes for Electronics Assembly

Rely on plasma treatment to improve adhesion and remove contaminants from electronic components. Here are examples of atmospheric argon plasma applications in electronic assembly.
STA-10iL Rendering

Wetting and Adhesion

For glue, ink and coatings to cover (wet) a surface, the adhesive’s surface energy should be lower than that of the solid surface. However, most adhesives have a high surface energy and may drip off or not adhere to solid surfaces. Plasma-controlled surface wettability addresses these bonding issues by increasing the surface energy of solids.

A solid with a higher surface energy enhances adhesion and, in some cases, allows materials to bond where it was previously impossible. By improving adhesion, manufacturers can diversify coating materials and apply alternative coatings that may have had difficulty adhering to a surface.

Apart from wettability, it’s also crucial that surfaces are clean. Before applying a coating, ink or glue, it’s important to prepare the surfaces of components, circuit boards and other electronic devices for wetting. A surface must be free of contaminants like release agents, oils, monomers, absorbed organics and additives that could hinder the bonding process.

While conventional cleaning techniques may leave residues, plasma cleaning for electronics assembly readies surfaces efficiently. Plasma treatment can clean various surfaces, inducing metals, plastics, recycled materials, glass and composite materials — making plasma cleaning highly effective for circuit board assemblies.

Conformal Coating

Conformal coating for electronics shields electronic components from environmental factors such as thermal shock, moisture, static and vibration. Plasma treatment improves adhesion, eliminates voids and better covers the entire circuit board. These improvements inadvertently enhance durability and efficiency.
conformal coating

Plasma by Surfx Technologies

Surfx Technologies offers atmospheric plasma treatment for electronics. Our argon plasmas are accessible without low-pressure chambers. What does this entail for electronics assembly? Atmospheric plasma integrates plasma processes directly into manufacturing procedures, allowing for in-line plasma cleaning, activation and bonding enhancement. Manufacturing operations can maintain efficiency since there’s no need to add parts to a vacuum for processing.

Our argon plasma relies on gases like hydrogen and oxygen to clean surfaces, which does not damage sensitive parts. Where argon-only vacuum plasma generates ion bombardment that can cause damage, our plasma is gentle — safeguarding the integrity of parts.

Because our plasma solutions enhance production efficiency and minimize damage, they positively affect our clients’ bottom lines.

Trust Surfx Technologies for Automated Plasma Processing

Surfx Technologies offers the STA-10iL automated system, ideal for electronics manufacturing — it efficiently cleans and activates substrates and enhances adhesion. We’ve engineered this plasma system for high-volume manufacturing. Our sales engineers can discuss a business’s unique application needs and recommend the best plasma solution for the intended use.

Request a Free On-Site Demo

If you would like to experience our technology in action and see how our plasma cleans and enhances adhesion, book a free on-site demonstration today. Simply fill out a form, and one of our sales engineers will contact you to understand your surface treatment requirements. Alternatively, contact our experts online to find out more about our plasma solutions.